Esteban wrote:
I've been running 100 watt bulbs (don't tell Robert, please

) inside the headlamps of my Patrol for over 20 years, and the switch is still the original one from almost 50 years! After reading your post, I think I will need to do an intervention in this department also, since they're putting the same illumination as a regular headlamp of other cars.
Please post part numbers for the relays and their sockets.
Esteban, I suspect you forgot your decimal point on your previous post. I'm sure you meant "10.0 watt bulbs" --
I bought these five for at total of $14:
http://www.amazon.com/gp/product/B005HFYE1O
bosque wrote:Do you have a picture of your set up to share? The harness sounds like a couple wires and not much more......$100.....?
At this point, I've only mocked up one side for the tests last night -- $100? Nope. $15 delivered should cover it provided you have some wire butt splices, crimp on lugs, a hunk of 10ga wire , some shrink wrap and two sheet metal screws. As for pictures -- The mock up was laid out on the fender -- you can see one of the two relays peeking out from under the voltmeter that Barritt is using for our tests
I propose the
Headlight Challenge! For research purposes anyway. I'm curious as to how much voltage drop others are seeing in their systems. If anyone is interested in the challenge, take six measurements and post the results so we can compare. With the engine running and the low beams on, take a voltage measurements at the big black wire on the upper corner of the fusebox
(main power feed from the battery) to ground
(I used the ground tied to the inner fender wall); then between the low-beam connection to ground on each headlight terminal strip. Next, repeat but for the high beams. Here's what ours showed this:
| Measurement Point | Low Beams On | High Beams On |
| Fusebox to Ground | 12.23v | 12.25v |
| Right Headlight to Gnd | 9.91v | 9.24v |
| Left Headlight to Gnd | 9.78v | 9.19v |
Note that ours will likely be quite different (lower) than yours as our engine is still on the operating table -- I did have a charger hooked up, but I'm sure the headlamps were feeling power starved! With a good generator/alternator, your baseline should be around 14v if I'm not mistaken. Anyway, I think it will be interesting to see the variations in the different vintages of Patrol wiring harnesses.
John